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Structural Health Monitoring Solutions for Offshore Platforms

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The future of NDT - Permanent, real-time, sensor-based monitoring of defects
Protect your critical assets
Use SGS Aimsight Technology
Cas Studies

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SAVE ottobre 2018 Il monitoraggio dell’integrità delle infrastrutture: dai sensori all’elaborazione / visualizzazione delle criticità

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Estratto del testo
Veronafiere 17-18 ottobre 2018 Vi aspettiamo a mcT Petrolchimico Milano, 29 novembre 2018 Cogenerazione Termotecnica Industriale Pompe di Calore 27 ottobre Cogenerazione Termotecnica Industriale Pompe di Calore Alimentare Alimentare Petrolchimico Alimentare 28 ottobre Alimentare Petrolchimico Alimentare Alimentare Petrolchimico Visione e Tracciabilit 28 ottobre Luce Energia Domotica LED Luce Energia Domotica LED Petrolchimico Alimentare Petrolchimico Petr INNOVATIVE ASSET HEALTH MONITORING THE FUTURE OF NON-DESTRUCTIVE TESTING SAVE 2018 2 N1 WORLD LEADER 95,000 EMPLOYEES 2,400 OFFICES AND LABORATORIES 11 GLOBAL INDUSTRIES AT A GLANCE GLOBAL SERVICE LOCAL EXPERTISE 3 OVER 95 000 EMPLOYEES AND 2 400 OFFICES
& LABORATORIES AROUND THE WORLD 23 JANUARY 2018 SGS SA 2018 ALL RIGHTS RESERVED CHEMICAL CONSUMER GOODS AND RETAIL MINING OIL AND GAS PUBLIC SECTOR LIFE SCIENCES TRANSPORTATION AGRICULTURE AND FOOD ENERGY INDUSTRIAL MANUFACTURING CONSTRUCTION 5 INDUSTRIAL: KEY MARKETS & SERVICES Manufacturing & Production Upstream Pipelines Downstream Petrochemical Transportation systems Oil & Gas Markets Services Supply Chain Quality Management Conventional Renewable Energy Nuclear Product Certification Non-Destructive Testing Mechanical Integrity Project Supervision Material Testing Technical Staffing Services Infrastructure & Mining T&D Power & Utilities 6 INTELLIGENT 24/7 MONITORING:
THE FUTURE OF NDT Permanent, real-time, sensor-based monitoring of defects ' Steel road and railway bridges with significant structural deficiencies ' Harbour cranes under high stress dynamic loading ' Other steel structures in the Oil & Gas and Power industries ' Prestressed concrete structures with corrosion issues 7 SIMPLE 5-STEP PROCESS Equivalent to hiring a team of certified NDT inspectors watching your
asset 24/7 providing you with data and root-cause analysis at a frequency
rate of your choosing Sensor Connecting box Data flow 8 HOW CAN WE HELP PROTECT YOUR CRITICAL
ASSETS' ' Enable permanent surveillance of the most worrying structural defects and obtain regular, certified NDT
monitoring reports ' Support safe extension of the asset life by directly monitoring the most acute risks ' Allow you to effectively plan maintenance events ' Provide a one stop platform for all asset monitoring requirements avoiding the need for multiple providers ' Reduce your personnel costs with sensors that are fully compliant with NDT standards and professional
practices 9 WHY USE SGS AIMSIGHT TECHNOLOGY' ' Monitoring technology is the result of radical miniaturization of well established NDT instruments and
sensors, and the automation of the calibration procedure. ' Versatile: the chip-based solution is compatible with the most relevant AIM sensors ' Dynamic NDT: more than a snapshot of a defect, the technology tracks the evolution of the defects and their
real-time response to stress events ' Certified IoT: advanced self-check features inspired by NDT & certification procedures ' Multi-modal NDT: several parameters are measured ' crack length, strain, temperature, acceleration 10 EMXIT0 Eddy current array ADSIT0 Strain gauge readout (single-ended and differential) ADDIT0 Voltage readout, digital sensors (5V) ADVIT0 Voltage readout, industrial sensors with voltage output ADIIT0 4-20 mA current readout MADIT0 Master device + power control (SSR) MPPIT0 Multipurpose I/O, digital sensor readout VIBIT0 Accelerometer & tiltmeter VIWIT0 Vibrating wire and temperature sensors Broad and coherent sensor product family ' Traceable results WHAT IS AIMSIGHT TECHNOLOGY' 11 WHERE IS AIMSIGHT TECHNOLOGY USED' ' Civil structures: ' Railway bridges, Bern, Vaud & Graubnden, Switzerland (equipped, live) ' Road bridges in USA (2017-2018 pilot project)
' Highway bridge in Germany (equipped, live) ' Oil & Gas: ' Offshore platforms, UK (in preparation) ' Power: ' Hydropower penstocks, Switzerland (equipped)
' Rotary power machinery, Switzerland (R&D project in progress)
' Wind turbines, Germany (in preparation) ' Fatigue testing: ' SAIPEM: advanced welds (austenitic) for piping O&G
' EPFL: test of welds for metallic bridges
' University of Applied Sciences Geneva: power gen materials
' Purdue university: fatigue test on steel bridges components 12 CASE STUDIES & EXPERIENCE 13 CASE STUDY: HISTORICAL BRIDGE, BERNE,
SWITZERLAND 14 CASE STUDY: FATIGUE TESTS ON BRIDGE
ELEMENTS, PURDUE UNIVERSITY 15 CASE STUDY: PILOT BRIDGE IN FORESTPORT,
NEW YORK, USA 1 bridge server
4 crack gauges
1 LVDT displacement sensor
1 accelerometer
1 video camera
1 solar power supply 16 Crack and LVDT sensors Connecting box Power supply CASE STUDY: PILOT BRIDGE IN FORESTPORT,
NEW YORK, USA 17 CASE STUDY: PILOT BRIDGE IN HAMBURG,
GERMANY Partly repaired crack Sensor installed Sensor installed, protected and connected 18 ' Third party status of usage statistics to avoid warranty conflicts CASE STUDY: ASSET USE MONITORING,
SWITZERLAND 19 ' Third party status of usage statistics to avoid warranty conflicts -3 -2 -1 0 1 2 3 4 5 35 37 39 41 43 45 CASE STUDY: ASSET USE MONITORING,
SWITZERLAND 20 INDUSTRIAL ASSET MANAGEMENT SERVICES We help asset owners maximise productivity
and manage risk by supporting them in the
design, manufacturing, logistics, construction
and operation of their assets. 21 SGS NON-DESTRUCTIVE TESTING SERVICES ' Complete assets assessment packages for all required inspections ' Tank inspection, LNG inspection services, piping inspection ' Production, processing plants, pressure vessels, process related
equipment ' Structures, bridges ' Project management of plant shutdowns
' Conventional and advanced NDT services to support optimal asset quality, reliability, maintenance and process safety ' Our qualified inspectors ensure compliance with international standards ' All operators certified to ISO 9712 (2012) & SNT-TC-1A ' Full range of NDT techniques for new constructions & in-service applications ' Long range ultrasonic testing / guided wave ' Time of flight diffraction (TOFD) & Phases Array (PA) ' Digital radiography (DR + CR) ' X-ray crawler and AUT pipeline inspection ' Ultrasonic phased array ' Electro-magnetic testing ' Renowned NDT training provider (USA, China, Portugal, Benelux) 22 SGS AHM SOLUTIONS:
TECHNOLOGICAL PARTNER ' AIMSIGHT Track record for AIMSight / Sensima* presence in the USA ' Business: ' Equipment and services in the industrial NDT ' Manufacturing industry (Stanadyne)
' Power industry (GE, Alstom)
' Aerospace (Alcoa) ' Commercial presence: Agent in Hartford for NDT equipment ' Professional associations: ' ASNT: 8 participations to the ASNT fall meeting
' Talk at the ASNT monitoring of infrastructures (WDC 2014) ' Civil engineering: ' Participation to ASNT activities (Marybeth Miceli)
' Continuous training course at NYC DoT (Mc Anulty, Bojidar Yanev, Ray Betti) ' Visits at DoT NYC, NYS (Sreenivas Alampalli)
' Lab tests at Purdue (Prof. Connor) *) For more details on Sensima and its core technology: http://www.sensimainsp.com/ 23 CASE STUDY: NDT INSPECTION ON BRIDGES ' Where' ' Bridges for PJCCI (Ponts Jacques Cartier et Champlain Incorpore), Canada ' What' ' Ultrasonic Testing (UT) of swivels and other structural elements ' Yearly inspection requiring physical access to key structural elements ' Type of access ' platform and rope access ' Deliverable ' Detailed report with location of all measuring points and results ' Typical duration ' Various - Punctual requests after the yearly inspection 24 CASE STUDY: NDT INSPECTION ON BRIDGES ' Where' ' Mercier Bridge with MTQ ' What' ' Inspection of structural steel repairs, bolting inspection, sandblast and painting inspection ' Type of access ' Platform and vertical pillar ' Deliverable ' Summary Report of the bridge's condition with raw data ' Typical duration: ' Start summer 2015 ' 2 years ' Phase 1 done ' April 2016
' Phase 2 ' Summer 2016 to Spring 2017 25 CASE STUDY: NDT INSPECTION ON BRIDGES ' Where' ' MTQ (Ministre des Transports du Qubec) bridges ' What' ' Magnetic Particule Inspection (MT)
' Ultrasonic Testing (UT)
' Visual Inspection (VT)
' Done on structural elements and parts, rivets and swivels (trunnions) ' Type of access ' Platform and rope access ' Deliverable ' Summary Report of the bridge's condition ' Typical duration ' Start in May 2014 ' 6 months www.sgs.com www.sgsgroup.it SGS SA 2018. ALL RIGHTS RESERVED


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