verticale

Processo 4.0: PC-based control per l'acquisizione dati, dal campo al cloud

(in lingua inglese)

- The control system for the process industry: PC-based Control
- One integrated control system concept for all vertical markets of the process industry
- Products for Industrie 4.0 and IoT applications

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Atti di convegni o presentazioni contenenti case history
SAVE Milano aprile 2019 Dagli Smart Instruments al Cloud

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SAVE Milano 2019Segui aziendaSegui




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Estratto del testo
Gli atti dei convegni e più di 10.000 contenuti su www.verticale.net Milano PROCESSO 4.0: PC-base control per
l''acquisizione dati, dal campo al cloud Ing. Mirko Vincenti
Market Manager
Infrastructure and Building Automation Beckhoff Automation Srl The control system for the process industry:
PC-based Control
Three decades ago Beckhoff
revolutionized traditional thinking
with an idea that has changed all
current rules:
Instead of different and complex
hardware modules with different
software platforms, we have defined a
hardware-based PC for all control
functions PC-Based Control
the our automation revolution...
HMI PLC Motion control Communication Hardware 1 Hardware 2 Hardware 3 Hardware 4 PC-based hardware HMI PLC Motion control Communication Windows operating system Measurement Measurement Hardware 5 One integrated control system concept for
all vertical markets of the process industry
coating industry energy industry woodworking oil/gas production minerals/metals mining chemicals/petrochemicals water management pulp/paper production One integrated control system concept for
all vertical markets of the process industry
' Oil/gas upstream and midstream One integrated control system concept for
all vertical markets of the process industry
' chemicals ' petrochemicals One integrated control system concept for
all vertical markets of the process industry
' water management Runtime PC Control | Unified Universal Automation Platform Tools The Windows Control & Automation Technology TwinCAT Communi-
cation
Data
Storage HMI TwinCAT HMI | Simple to use, responsive and platform-independent National Oilwell Varco National Oilwell Varco Runtime PC Control | Unified Universal Automation Platform Tools The Windows Control & Automation Technology TwinCAT Communi-
cation
Data
Storage HMI Data
Analytics IoT Products for Industrie 4.0 and IoT applications Runtime PC Control | Unified Universal Automation Platform Tools The Windows Control & Automation Technology TwinCAT Communi-
cation
Data
Storage HMI PLC IEC
61131 IoT Data
Analytics TwinCAT 3 IEC 61131-3 Languages Runtime PC Control | Unified Universal Automation Platform Tools The Windows Control & Automation Technology TwinCAT Communi-
cation
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety IoT Data
Analytics TwinSAFE | The integrated safety solution Runtime PC Control | Unified Universal Automation Platform Tools The Windows Control & Automation Technology TwinCAT Communi-
cation
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety PLC Motion PLC Motion
Library
PLC Open IoT Data
Analytics Beckhoff | The Motion Company Runtime PC Control | Unified Universal Automation Platform Tools The Windows Control & Automation Technology TwinCAT Communi-
cation
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety PLC Motion PLC Motion
Library
PLC Open IoT Data
Analytics PLC CNC PLC DIN
66025 PLC Robotics
Motion PLC Robotics TwinCAT CNC for Robotics Parallel kinematics Articulated robot Runtime PC Control | Unified Universal Automation Platform Tools The Windows Control & Automation Technology TwinCAT Communi-
cation
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety PLC Motion PLC Motion
Library
PLC Open IoT Data
Analytics PLC CNC PLC DIN
66025 PLC Robotics
Motion PLC Robotics PLC CCAT
Modules PLC C, C++
CCAT C/C++ Programming Languages Runtime PC Control | Unified Universal Automation Platform Tools The Windows Control & Automation Technology TwinCAT Communi-
cation
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety PLC Motion PLC Motion
Library
PLC Open IoT Data
Analytics PLC CNC PLC DIN
66025 PLC Robotics
Motion PLC Robotics PLC CCAT
Modules PLC C, C++
CCAT PLC MATLAB
and MATLAB
Simulink®
Modules PLC MATLAB
and
MATLAB
Simulink® MATLAB® and MATLAB® Simulink® integration Runtime PC Control | Unified Universal Automation Platform Tools The Windows Control & Automation Technology TwinCAT Communi-
cation
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety PLC Motion PLC Motion
Library
PLC Open IoT Data
Analytics PLC CNC PLC DIN
66025 PLC Robotics
Motion PLC Robotics PLC CCAT
Modules PLC C, C++
CCAT PLC MATLAB
and MATLAB
Simulink®
Modules PLC MATLAB
and
MATLAB
Simulink® Measurement
& Analysis Scientific
Automation EtherCAT measurement modules:
Accurate, fast, robust
Runtime Further developments for the Process Industry
PC Control | Unified Universal Automation Platform
The Windows Control & Automation Technology TwinCAT Commu-
nication
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety PLC Motion PLC Motion
Library
PLC Open Measure-
ment &
Analysis Scientific
Automation Vision
Runtime Vision IoT Data
Analytics PLC CNC PLC DIN
66025 PLC Robotics
Motion PLC Robotics PLC CCAT
Modules PLC C, C++
CCAT PLC MATLAB
& MATLAB
Simulink®
Modules PLC MATLAB
and
MATLAB
Simulink® Tools TwinCAT Vision TwinCAT Vision: Beckhoff GigE Vision Cameras Runtime Further developments for the Process Industry
PC Control | Unified Universal Automation Platform
The Windows Control & Automation Technology TwinCAT Commu-
nication
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety PLC Motion PLC Motion
Library
PLC Open Measure-
ment &
Analysis Scientific
Automation Vision
Runtime Vision IoT Data
Analytics PLC CNC PLC DIN
66025 PLC Robotics
Motion PLC Robotics PLC CCAT
Modules PLC C, C++
CCAT PLC MATLAB
& MATLAB
Simulink®
Modules PLC MATLAB
and
MATLAB
Simulink® Certified
Products Explosion
Protection Tools Beckhoff products for hazardous areas Big Data analysis Non-hazardous
area Zone 2/22 Zone 1/21 Zone 0/20 Runtime Further developments for the Process Industry
PC Control | Unified Universal Automation Platform
The Windows Control & Automation Technology TwinCAT Commu-
nication
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety PLC Motion PLC Motion
Library
PLC Open Measure-
ment &
Analysis Scientific
Automation Vision
Runtime Vision IoT Data
Analytics PLC CNC PLC DIN
66025 PLC Robotics
Motion PLC Robotics PLC CCAT
Modules PLC C, C++
CCAT PLC MATLAB
& MATLAB
Simulink®
Modules PLC MATLAB
and
MATLAB
Simulink® Redundant
Runtime Redundant
PC-based
control Planned 2021 Certified
Products Explosion
Protection Tools Runtime Further developments for the Process Industry
PC Control | Unified Universal Automation Platform
The Windows Control & Automation Technology TwinCAT Commu-
nication
Data
Storage HMI PLC IEC
61131 PLC PLC
Safety PLC Safety PLC Motion PLC Motion
Library
PLC Open Measure-
ment &
Analysis Scientific
Automation Vision
Runtime Vision IoT Data
Analytics PLC CNC PLC DIN
66025 PLC Robotics
Motion PLC Robotics PLC CCAT
Modules PLC C, C++
CCAT PLC MATLAB
& MATLAB
Simulink®
Modules PLC MATLAB
and
MATLAB
Simulink® Modules Redundant
Runtime Redundant
PC-based
control Planned 2021 Process
extensions Certified
Products Explosion
Protection Planned 2020 Tools The Beckhoff control architecture:
Barrier-free field device integration right into Zone 0
Zone 2 Zone 0 Zone 1 Beckhoff solutions for process technology automation Full HART integration and extensive software libraries:
the TwinCAT Control
HART and FDT Beckhoff
CommDTM
OPC UA TwinCAT IoT TwinCAT
Analytics
IoT/Edge | Ultra-compact C6015 IPC, ideal for use as an IoT edge device Automation and process technology in one system:
with PC-based Control
Exceptionally compact with intrinsically safe I/O:
EtherCAT Terminals for explosion protection
Digital
Input System Digital
Output Analog
Input Analog
Output Encoder System Analog
Input Twice as safe: safety solution combined with explosion protection Safety
PL d/Cat. 3
according to EN
ISO 13849-1 and
SIL 2 to EN 62061 Ex protection
intrinsically safe
according to
IECEx
ATEX Explosion-proof panel solution:
the elegant CPX series with aluminium enclosures
Intuitive:
multi-touch
technology adapted
for industry Robust:
resilient, high-quality
aluminium enclosures Adaptable:
wide variety of
installation options The CPX Family: Process industry proofed Vertical: SCADA / MES / ERP with PLC 'Access to process data in PLC Horizontal: PLC with PLC 'Protocol access for data exchange I/O: PLC with Fieldbus 'Access to data profiles in shop floor devices Cloud: PLC with Cloud 'Access to Cloud for Data Logging The control system for the process industry:
PC-based Control Architecture
Current solution: central server High hard-/software costs
High know-how and staff required
High maintenance effort
Poor scalability
Good security The control system for the process industry:
PC-based Control Architecture
Better solution: Cloud services Low hard-/software costs
Little know-how and staff required
Low maintenance effort
Great scalability
Good security The cloud breaks the classical structure MES ERP SCADA/HMI Factory Floor (Sensors, Actors) PLCs The control system for the process industry:
PC-based Control Architecture
Factory Floor (Sensors, Actors) IoT Couplers (Sensors, Actors) PLCs MES ERP SCADA/HMI Analitycs Connectivity Runtimes Better solution: Cloud services Low hard-/software costs
Little know-how and staff required
Low maintenance effort
Great scalability
Good security The cloud breaks the classical structure The control system for the process industry:
PC-based Control Architecture
Better solution: Cloud services
The cloud breaks the classical structure IaaS: Infrastructure as a Service
PaaS: Platform as a Service
SaaS: Software as a Service The control system for the process industry:
PC-based Control Architecture
Analytics, pre-processing' Aggregated analysis "at the edge" ''1(') Ψ(''''(')) ''2(') Aggregated analysis "in the Cloud" Φ(Ψ ''''(') ) Local real-time analysis Local real-time analysis The control system for the process industry:
PC-based Control Architecture
Thank you for your attention!


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