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Virtual plant - riduzione dei rischi in impianto e incremento della produttività

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Process Simulation
What is the Digital Twin?
The power of Digital Twin
Digital Twin for Process Industries
Combined execution tasks
Augmented reality for maintenance
Maximize the Digital Investment Value

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Atti di convegni o presentazioni contenenti case history
SAVE ottobre 2018 Realtà Aumentata e Virtualizzazione: soluzioni tecnologiche e applicative per l’industriadel futuro

Pubblicato
da Benedetta Rampini
SAVE 2018Segui aziendaSegui




Estratto del testo
Veronafiere 17-18 ottobre 2018 Vi aspettiamo a mcT Petrolchimico Milano, 29 novembre 2018 Cogenerazione Termotecnica Industriale Pompe di Calore 27 ottobre Cogenerazione Termotecnica Industriale Pompe di Calore Alimentare Alimentare Petrolchimico Alimentare 28 ottobre Alimentare Petrolchimico Alimentare Alimentare Petrolchimico Visione e Tracciabilit 28 ottobre Luce Energia Domotica LED Luce Energia Domotica LED Petrolchimico Alimentare Petrolchimico Petr Realt Aumentata e Virtualizzazione: soluzioni tecnologiche e applicative per l'industria del futuro Jenny Perez Digital Twin ' Risks reduction
for the plant
' P&ID's ' Data Sheets ' H&MB & Process
Data ' Reactor Correlations Real World Control System Hardware Operator Console Virtual Plant What is the Virtual Plant' Process Simulation Kinetics, Thermodynamics, Hydraulics Instruments, Valves, Motors, Drives Equipment Models, Mass Heat Balance Process Simulator Digital Twin Process Modeling High Fidelity Medium Fidelity Low Fidelity + Unit Operation Library + Realistic Dynamics 'The ongoing Digital transformation has changed the way we can do
business.
'Improved accuracy of decision making and actions - right information in
the hands of the right expert'..independent of their location.
' The Digital Twin is a software based representation of a physical asset,
evolution of the virtual plant
' It allows the process to be simulated before being built, supporting
engineering design & testing well before construction has begun.
This allows the process and design to be optimized early in the project
lifecycle.
'Once the process is constructed, real time data from the field can be
used to further enhance the digital twin, supporting the ongoing
optimization of the process. What is the Digital Twin' The power of Digital Twin Maximize Safety, environmental compliance and profits Digital Twin Realt Aumentata e Virtualizzazione: soluzioni tecnologiche e applicative per l'industria del futuro Digital Twin for Process Industries Water &
Wastewater Power
Generation Industrial
Energy
& Onsite Utilities Reservoir Management Pipeline Management Chemical Food & Beverage Life Sciences Pulp & Paper Mining Upstream Oil & Gas Refining & Petrochem Digital Twin is Critical to Workforce Upskilling and Operational Performance NEW OPERATOR EXPERIENCED OPERATOR NEW OPERATO R EXPERIENCED OPERATOR TIME It takes an average of six
to seven years to develop
new employees into
autonomous
petrotechnical
professionals who can
make non-standard,
original decisions.

2010 SBC Oil & Gas HR Benchmark, Schlumberger
Business Consulting Energy Institute, March 2011 TIME New Way A more complete model
can simulate more
abnormal situations
faster. ! Digital Twin is Critical to Safe Operations Without a complete picture of the operation, a plant is
brought back online with manual processes. MANY MANUAL PROCESSES MANY OPERATIONS PERSONNEL AUTOMATE D PROCESSE S ACCIDENTS DURING TRANSIENT TIME 1 2 HIGHLY TRAINED OPERATOR New Way A typical refining facility
will spend less than
10% of its time in
transient operations.
However, 50% of all
process safety incidents
occur during this time.

'Tame Your Transient Operations,' Chemical
Processing. June 2010. A more complete
and up-to-date model
enables digital
workflows.
Combined execution tasks Augmented reality for maintenance Maximize the Digital Investment Value Engineering Environment control systems connected with experts, regardless of location Operator Training Simulator (OTS) virtual training to prepare operators for abnormal situations Process Optimization develop and test process improvements off-line Process Control Design design, build, and test control strategies Operating Models Process Dynamics Data Structures Physical and Operating Parameters, Configuration Data Represents assets in the
physical world with a
digital model Is NOT just a data model.
It must include relational
interaction Simulates that model
forward with varying
degrees of fidelity Connects with relevant
time data to ensure the
model mirrors reality Looks and feels like the
real environment A DIGITAL TWIN' Thanks


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