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Trasformazione digitale per l'ingegneria e l'esecuzione dei progetti

(in lingua Inglese)

- Main Targets
- High Level Workflow
- Configuration: Catalogue, Naming Convention and Output
- Most Significant Implementations•Management of External Data
- Integration Benefits•Path Forward and Further Developments
- Opportunities from mcT Petrolchimico

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mcT Petrolchimico Milano novembre 2018 Il Petrolchimico nell’era di Industria 4.0: i nuovi orizzonti di Innovazione e Digitalizzazione

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da Benedetta Rampini
mcT Petrolchimico Milano 2018Segui aziendaSegui




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Estratto del testo
Milano, 29 novembre 2018 Gli atti dei convegni e pi di 10.000 contenuti su www.verticale.net Trasformazione digitale per l'ingegneria e l'esecuzione dei progetti San Donato Milanese, November 29th 2018 progetti mcT Petrolchimico ' Arturo Bellezza, EniProgetti Engineering Manager eniprogetti 2 Agenda ' Main Targets ' High Level Workflow ' Configuration: Catalogue, Naming Convention and Output ' Most Significant Implementations ' Management of External Data ' Integration Benefits ' Path Forward and Further Developments ' Opportunities from mcT Petrolchimico eniprogetti 3 Main Targets Creation of an Integrated Platform, and related instructions, to comply with the above targets. Smart Model for FEED eniprogetti 4 SM4F - High Level Workflow Smart P&ID Tool 1ST STEP - PUBLISH DATA FROM P&ID AND TRANSFER IN OTHER SMART TOOLS External Data Smart Instrument Tool Smart Electrical Tool Smart 3D Tool 1st step 1st step 1st step 1st step 1st step 2nd step 2nd step 2nd step 2nd step 1st step Engineering Consolidated Data Base 2ND STEP - PUBLISH DATA FROM ANY SMART TOOL AND COMPARE eniprogetti 5 SM4F - High Level Workflow Smart P&ID Tool External Data Smart Instrument Tool Smart Electrical Tool Smart 3D Tool 1st step 1st step 1st step 1st step 1st step 2nd step 2nd step 2nd step 2nd step 2nd step 1ST STEP - PUBLISH DATA FROM P&ID AND TRANSFER IN OTHER SMART TOOLS
2ND STEP - PUBLISH DATA FROM ANY SMART TOOL AND COMPARE Engineering Consolidated Data Base Engineering Consolidated Data Bas eniprogetti 6 Smart Model For FEED CONFIGURATION: CATALOGUE, NAMING CONVENTION AND OUTPUT eniprogetti 7 SM4F - Configuration Catalogue, to be used for future projects, has been defined according to Eni
standards. It includes, for each discipline:
' Symbols ' Item Tags Any object is defined to be univocal y identifiable in every smart tool. In addition, Eni standard templates have been set for:
' Datasheets ' Reports (i.e. various lists) ' Deliverables (i.e. isometrics, piping GA) eniprogetti 8 FT coriolis FE Flow Element Flow Conventional FT Flow Trans.- Coriolis Flow Conventional FE P&ID ECD Instrumentation Tool 1 : 1 : 1 AN_SYS Indication (System) General Soft Tag CN_SYS Control (System) General Soft Tag FN_SYS Function (System) General Soft Tag SER_DI Seriale Digitale General Soft Tag AL_SYS Alarm (System) General Soft Tag P&ID ECD Instrumentation Tool AN_SYS Indication (System) CN_SYS Control (System) FN_SYS Function (System) SER_DI Seriale Digitale AL_SYS Alarm (System) ABSENCE OF DEDICATED PARAMETERS TO DISTINGUISH THE RIGHT INSTRUMENT TYPE ECD Instrumentation Tool DCS Function DCS Function ' Creation of generic symbols to allow mapping for Instrument Type Property (i.e. on DCS Functions) ' ' ' Out of the Box Configuration Optimized current Configuration N : 1 : N P&ID M : 1 : 1: 1 N instruments in M Subgroups ' Inefficient data transfer due to incomplete matching of Instrument type property Library Implementation and Alignment eniprogetti 9 Eni Naming Convention Implementation Configuration of tools based on Eni standards for classes of objects including:
' Control System tag ' Loop ' Soft tag ' Instrument eniprogetti 10 Symbols and Labels Checked and Corrected ' Updated and completed P&IDs Symbols library based on Eni Standards ' Symbology checked on al P&IDs previously drafted ' Correction/update instructions provided eniprogetti 11 Smart Instrumentation Tool ' Datasheets 40 Datasheets Templates
implemented, both English and
Italian format:
' Flow Instruments (12
templates)
' Level Instruments (5) ' Pressure Instruments (5) ' Temperature Instruments (5) ' Valves (7) ' Analyzer (2) ' Others (4) Several reports and documents have been set in
related database, as per Eni std, such as:
eniprogetti 12 Smart Instrumentation Tool ' Reports ' Instrument List ' I/O List ' Hardware List ' Cable List ' Fieldbus List ' DB List ' ''' eniprogetti 13 Smart Electrical Tool ' Datasheets ' Power Distribution Boards (Medium Voltage and Low Voltage) ' Transformers (Oil Filled Trafo and Dry Type Trafo) ' Cables ' Battery ' Electrical Generators and Diesel Generators ' Synchronous and Asynchronous Motor ' Earthing Resistor ' Shunt Reactor ' Variable Speed Drives (Large/medium and Low Voltage) eniprogetti 14 Smart Electrical Tool ' Reports ' Cable list ' Electrical Load List ' Electrical Equipment List 15 Line in 3D model Extracted Isometric eniprogetti Smart 3D Tool ' Isometric Style Material List Pipeline Report Neutral b file (MTO) Implemented Isometric Style and associated information based on Eni standards eniprogetti 16 eniprogetti Smart 3D Tool ' Single Line Drawing Volume Drawing View Filter North East Plan ' Different views style are possible through the customization ' Oriented to Civil BIM Integration 17 Smart 3D Tool ' Graphical Clash Report Type of interference that can be found on the model ' Interference Check functionality allows to identify, review and manage any clash existing in the 3D model. ' Clashes displayed both on the 3D model and trough a specific report Hard Interference Soft Interference eniprogetti eniprogetti 18 Smart Model For FEED MOST SIGNIFICANT IMPLEMENTATIONS eniprogetti 19 Most Significant Implementations To ensure an effective use of the Integrated Platform, the following main
implementations have been defined and put in production:
' Tie-ins ' Holds ' Piping Assemblies ' Work Breakdown Structure (WBS) ' Typicals Management To be noted that each implementation al ows transfer of information between
smart tools as described in the following slides.
eniprogetti 20 Tie-ins Management in Smart P&ID Tool ' Pipe-run property implemented in P&ID tool to link new
lines and components and existing lines (i.e. on as-built
brownfield drawings in .dwg/.pdf)
Break-point in new P&ID ' Tie-in info such as unit,
type, sequential number
are defined and visible in
the dedicated label on
P&IDs
Existing marked-up P&ID 21 ' Property used to manage connections with existing items ' Related material can be segregated to prioritize procurement Display of Tie-in on 3D model eniprogetti Display of Tie-in on ISO Data received from P&ID Tie-ins Management in Smart 3D Tool eniprogetti 22 Holds Management in Smart P&ID Tool ' Hold tags on key properties of P&ID elements can be defined and transferred by al smart tools (one or more) ' These tags define which data is to be considered on hold, until further engineering development (i.e. Size, Piping Class, Fluid Code, Sequence No etc.) 23 ' This property is automatically transferred from Smart P&ID Tool to any 3D Model object: ' Hold property allows to transfer status information from Process Dept. ' Benefits: allow purchase according to Hold status Hold information Data transferred from P&ID Display of Hold information on 3D model and drawings eniprogetti Holds Management in Smart 3D Tool eniprogetti 24 Piping Assemblies in Smart P&ID Tool ' Pipe-run property and graphics on P&ID, which represents a set of piping components commonly assembled together (i.e. drains/vents), directly inputed in Smart P&ID Tool ' Assembly info transferred in 3D for automated model ing of al piping components P&ID 3D 25 Piping Assemblies in Smart 3D Tool Assemblies are automatically modeled in 3D, based on P&ID information, allowing time saving by: ' Design standardization ' Design errors reduction ' Simplification of repetetive modeling workflows eniprogetti 3D Model P&ID 5A: Drain 26 WBS Management in Smart 3D Tool ' This feature can easily al ow to assign various portions of the scope of work to different Construction contractors. ' Similarly, materials wil be split accordingly with no need of line cutting. eniprogetti eniprogetti 27 P&ID P&ID Smart Instrumentation Tool Typical Details exploded once in Smart Instrumentation Tool Simplified view on P&ID of Instrument Loops Smart Instrumentation Tool ' Typicals Management eniprogetti 28 Smart Model For FEED MANAGEMENT OF EXTERNAL DATA eniprogetti 29 SM4F ' Management of External Data Preamble
NOT every single datum is generated inside smart tools.
To comply with the concept 'no more data out of Data Base' (i.e. process data for
instruments), we are evaluating different Engineering Consolidated Data Base
(ECD) tools for implementation of external data, few example of workflows are
reported in the fol owing slides.
Expectations
' Minimum effort for set-up ' User friendly Data Editing (i.e. excel like) ' Easy Management of Change and Quality Control of Data eniprogetti 30 Process Data Management Implementation Process Data for instruments, not in P&ID, are transferred from ECD to Smart Instrument Tool. 31 eniprogetti Smart 3D Tool ' External Data Import Information from external sources can be imported through ECD Data available on 3D Items 3D Import Data displayed on Isometric ' Properties can be added on any category of items in 3D (i.e. Piping welding info) ' Benefits : Standardization and reduction of time and errors compared to classic manual compilation on the model. External data eniprogetti 32 Line List Management Line information coming from P&ID, 3D Model and inputed in ECD are integrated in the Line List eniprogetti 33 Smart Model For FEED INTEGRATION BENEFITS eniprogetti 34 Integration Benefits The following slides demonstrate advantages of having a link between smart tools.
It reduces production time by ensuring direct link with data source. In particular
the fol owing links are shown:
' P&IDs vs 3D Model Tool ' P&IDs vs Smart Instrumentation Tool ' P&IDs vs Smart Electrical Tool eniprogetti 35 3D modelling from P&IDs P&IDs are accessed directly in 3D. Data and topology information are used by 3D to model new objects or compare with existing ones. Resulting in automatic flow check of lines' eniprogetti 36 Import of Instruments from P&ID to Smart Instrumentation Tool Instrumentation data contained in P&IDs are imported in Smart Instrumentation Tool, together with P&ID graphics. eniprogetti 37 Import of Motors from P&IDs to Smart Electrical Tool Motor data and associated Process Equipment are transferred from P&ID to be used in Smart Electrical Tool eniprogetti 38 Smart Model For FEED PATH FORWARD AND FURTHER DEVELOPMENTS eniprogetti 39 Path Forward and Further Developments Path Forward
Activities til end of 2018 are mainly related with:
' Test and completion of implementations already performed ' Completion of reports / outputs ' Definition of comparison reports to ensure consistency check of data ' Preparation of Instal ation, Administration and User Guides ' Identification of data-sets to be produced in FEED and Execution projects Further Developments
In 2019, in addition to the Integrated Platform roll-out, integration with other Eni
Assets (i.e. commissioning, construction, procurement) wil be chal enged.
eniprogetti 40 Beyond 2018 ' Construction Feasibility Analysis - 4D simulation ' Commissioning ' Integration with Civil ' Automated Quality Checks eniprogetti 41 Construction Feasibility Analysis - 4D Simulation ' Link the project schedule for instal ation sequence or phasing ' Identify in advance construction and installation issues Construction sequence linked with Primavera or MS Project Construction sequence animated on model from Smart 3D Tool 4D Control eniprogetti 42 Commissioning Printed PDF copy of P&ID: System/Subsystems displayed in color Definition of System/Subsystem and associated color/style/width Legend of System/Subsystem with color/style displayed on P&ID ' Extend usage of Smart P&ID Tool to Commissioning ' Add System and Subsystem information directly on P&IDs ' Users define System/Subsystem boundaries and belonging items ' Systems and Subsystems displayed trough different colors and style on printed (PDF) copies eniprogetti 43 Smart Model For FEED OPPORTUNITIES FROM MCT PETROLCHIMICO eniprogetti 44 Opportunities from mcT Petrolchimico To move faster in the Digital World direction, our opinion is to: ' Share with stakeholders, Eni vision regarding Data Transformation ' Raise awareness in Contractors and Engineering Services Suppliers of the Eni
always increased future expectations
' Look for partnership in chal enging new frontiers, leading to know-how sharing
for mutual growth
eniprogetti 45 Smart Model For FEED MANY THANKS For further information: arturo.bel ezza@eni.com

Document Outline

Trasformazione digitale per l'ingegneria e l'esecuzione dei progetti Agenda Main Targets SM4F - High Level Workflow SM4F - High Level Workflow Smart Model For FEED SM4F - Configuration Library Implementation and Alignment Eni Naming Convention Implementation Symbols and Labels Checked and Corrected Smart Instrumentation Tool ' Datasheets Several reports and documents have been set in related database, as per Eni std, such as: Smart Electrical Tool ' Datasheets Smart Electrical Tool ' Reports Diapositiva numero 15 Diapositiva numero 16 Diapositiva numero 17 Smart Model For FEED Most Significant Implementations Tie-ins Management in Smart P&ID Tool Diapositiva numero 21 Holds Management in Smart P&ID Tool Diapositiva numero 23 Piping Assemblies in Smart P&ID Tool Diapositiva numero 25 Diapositiva numero 26 Diapositiva numero 27 Smart Model For FEED SM4F ' Management of External Data Process Data Management Implementation Diapositiva numero 31 Line List Management Smart Model For FEED Integration Benefits 3D modelling from P&IDs Import of Instruments from P&ID to Smart Instrumentation Tool Import of Motors from P&IDs to Smart Electrical Tool Smart Model For FEED Path Forward and Further Developments Beyond 2018 Construction Feasibility Analysis - 4D Simulation Commissioning Smart Model For FEED Opportunities from mcT Petrolchimico Smart Model For FEED


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