verticale

Riduzione del rischio attraverso la standardizzazione

(in lingua inglese)
Process Skid (Modules) Integration into a project can produce technical and commercial headaches
Package Integration Can Be Complicated
Rockwell Automation Removes the Risk
RA OEM MAC
OEM MAC
Capex Calculation

Scarica il PDF Scarica il PDF
Aggiungi ai preferiti Aggiungi ai preferiti


Atti di convegni o presentazioni contenenti case history
mcT Petrolchimico Milano novembre 2018 Il Petrolchimico nell’era di Industria 4.0: i nuovi orizzonti di Innovazione e Digitalizzazione

Pubblicato
da Alessio Rampini
mcT Petrolchimico Milano 2018Segui aziendaSegui




Settori: 


Estratto del testo
Milano, 29 novembre 2018 Gli atti dei convegni e pi di 10.000 contenuti su www.verticale.net Copyright 2017 Rockwell Automation, Inc. All Rights Reserved. 1 PUBLIC Carlo Perottoni (AIS) e Stefano Villa (Rockwell Automation) Riduzione del rischio attraverso la standardizzazione
29 Novembre 2018 '
Il Petrolchimico nel 'era di Industria 4.0; I nuovi orizzonti di Innovazione e Digitalizzazione 2 B A C K G R O U N D P R I N C I P L E S R A O E M M A C B E N E F I T S S U M M A R Y 3 Background Process Skid (Modules) Integration into a project can produce technical and commercial headaches ' On site packaging integration can significantly escalate project cost forcing delays ' OEM's may standardise on products not on the AVL/Specification ' Separate OEM FAT's do not give an 'overal project level' of confidence required ' Project support for Multiple Control & Safety Platforms ' Commissioning Spares Holding & Training ' Who is responsible for 'making it work' 4 B A C K G R O U N D P R I N C I P L E S R A O E M M A C B E N E F I T S S U M M A R Y 5 Package Integration Can Be Complicated Communication Protocols and Data Mapping HMI Graphics and Security Safety Interlocks and Alarming Mixed EWS across each Package Traditional DCSs are Proprietary Platforms HSE (High Speed Ethernet) Host
Device Linking
Device HSE Controllers HSE Field Device HART/Classic I/O H1 Fieldbus H1 Fieldbus AS-I/DP/DeviceNet Gateway Protocol Converter Protocol Converter Protocol Converter 6 Integration Challenges Communication Protocol Communication Media Common HMI Visualisation Naming Conventions Equipment Interfaces Alarming Safety Interlocks HMI Graphics and Security Package Cyber Security Few established standards for skid integration standardization In absence of established standards, End Users, SIs, EPCs, OEMs create their own Everyone's 'Standard' is different WHY T H E Y E X I S T 7 Package Integration Can Be Complicated Protocol Converter Protocol Converter Protocol Converter HSE (High Speed Ethernet) Host
Device Linking
Device HSE Controllers HSE Field Device HART/Classic I/O H1 Fieldbus H1 Fieldbus AS-I/DP/DeviceNet Gateway 8 Rockwell Automation Removes the Risk Common Network Protocol ' EtherNet/IP Common Alarm Strategy Common HMI Security and Visualization Single EWS for packages HMI Standards across packages Documentation standards Common Cybersecurity Standard EWS HSE (High Speed Ethernet) Host
Device Linking
Device HSE Controllers HSE Field Device HART/Classic I/O H1 Fieldbus H1 Fieldbus AS-I/DP/DeviceNet Gateway 9 B A C K G R O U N D P R I N C I P L E S R A O E M M A C B E N E F I T S S U M M A R Y 10 RA OEM MAC Rockwell Automation OEM MAC will: ' Take the overal responsibility for the Network and al interfaces (Where managed by us) ' Standardise Software Interfaces ' Standardise Materials & Network ' Set the testing strategy, simulating and risk assessing al packages for a truly integrated test philosophy ' Delivery, Integration and Site Acceptance Testing Management and Coordination ' Significantly reduce skid design & integration project risks R E D U C E C O S T S L O W E R R I S K 11 OEM MAC Deliverables Input to OEM specifications at FEED stage Drives maximum commonality of hardware and functionality across the packages Reduce variability in networks & number of active components Generate the Automation Design Specifications and Interface Data Specification for each OEM Leverage out of the Box objects supplied by Rockwel Automation Project specific Automation & Drives Design Specifications Design Review of OEM documents Functional Design Specification, Network Specification, Software Design Specification, Test Specifications, Commissioning Plan DCS Critical Package Application Test For safety-related OEM packages with a defined SIL Review design to confirm compliance with the Rockwell Automation Safety Manual Perform SIL analysis to confirm SIL target achieved Issue standard IO FB's, Faceplates with commissioning and maintenance features Issue 'communications control and monitoring' software modules and documentation Ensures a plant wide, consistent approach to OEM network and control er diagnostics 12 RA OEM MAC RA OEM
MAC END USER DCS EPC OEM 1 OEM 2 OEM 3 RA Embed Experienced Engineers to Complete:
Standard H/W & Functionality Common Architecture/Topology Functional Design Specification Network Specification Software Design Specification Test Specifications Commissioning Plan SIL Analysis to SIL Target Reduced Spares & Training Reduced # Licenses for SFW owned by End User Remote iFAT 22,000 EMPLOYEES 80+ COUNTRIES OEM PARTNER PROGRAM 13 FEED DETAILED DESIGN FAT Commissioning FID OEM Build 14 Available Support
ENGINEERING SUPPORT
Commercial Engineers Technical Consultants Solutions Architect DEVELOPMENT ASSISTANCE Best Practice Architecture & Control Design ' Best practice design concepts and development assistance to reduce controls development time Process Package Hardware Design Optimization - Optimize designs for Process Control and Safety - product cost, performance, modularity, energy consumption, etc. Co-Development on Control Conversions - Knowledge transfer and support for Process Control engineering teams, decreasing design and development time and speeding package completion Software Development ToolKits ' application design & development, technical support Competency Development ' online & instructor led courses 15 B A C K G R O U N D P R I N C I P L E S R A O E M M A C B E N E F I T S S U M M A R Y 16 Capex Calculation 15 Package System 334 144 336 46 43 84 0 50 100 150 200 250 300 350 400 Spares & Support FAT/Virtual FAT Additional Commissioning COST SAVINGS (k$) OEM MAC Current Method 40 10 0 5 10 15 20 25 30 35 40 45 Slippage Risk RISK MITIGATION (ManDays) OEM MAC Current Method 814 173 0 100 200 300 400 500 600 700 800 900 TOTAL SAVINGS TOTAL COST SAVINGS (k$) Current Method OEM MAC BASIC INFO CAPEX SAVINGS OPEX SAVINGS VIRTUAL FAT COMMISSIONING SPARES & SUPPORT OPEX 17 B A C K G R O U N D P R I N C I P L E S R A O E M M A C B E N E F I T S S U M M A R Y 18 Summary RA OEM Management can reduce project Risk and Cost A common PLC platform simplifies the design and instal ation Interface Standards Single Ethernet based comms Spares Training Better and faster integration of al packages Reduced training and maintenance requirements Increased probability of meeting project schedule Reduced commissioning time Established Worldwide OEM Support Program ConnectedEnterprise for Digital Transformation 19 Grazie


© Eiom - All rights Reserved     P.IVA 00850640186