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Digitalizzazione e gestione dei dati per la diagnostica predittiva di macchine in impianti produttivi – esempi pratici

National Instruments descriverà alcuni esempi pratici su come efficacemente raccogliere, gestire analizzare e trasferire dati ad alta velocità dai plant produttivi alle infrastrutture IT al fine di rendere disponibili le informazioni necessarie all’ottimizzazione di una strategia manutentiva a tutti i livelli organizzativi dell’azienda

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Atti di convegni o presentazioni contenenti case history
SAVE ottobre 2018 workshop

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da Benedetta Rampini
SAVE 2018Segui aziendaSegui




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Estratto del testo
Veronafiere 17-18 ottobre 2018 Vi aspettiamo a mcT Petrolchimico Milano, 29 novembre 2018 Cogenerazione Termotecnica Industriale Pompe di Calore 27 ottobre Cogenerazione Termotecnica Industriale Pompe di Calore Alimentare Alimentare Petrolchimico Alimentare 28 ottobre Alimentare Petrolchimico Alimentare Alimentare Petrolchimico Visione e Tracciabilit 28 ottobre Luce Energia Domotica LED Luce Energia Domotica LED Petrolchimico Alimentare Petrolchimico Petr ni.com Digitalizzazione e gestione dei
dati per la diagnostica di
macchine in plant produttivi Lodovico Menozzi Condition Monitoring Specialist Outline ' Intelligent Asset Monitoring ' Practical Examples ' OT-IT Condition Monitoring Architecture A Shift to Intelligent Monitoring Systems ' Online continuous monitoring ' Connected systems ' 80% man hours on analytics ' Workforce ' high value tasks ' Instruments on every machine Future ' Periodic manual collection ' Stand alone systems ' 20% man hours on analytics ' Workforce ' low value tasks ' Limited instrumentation & visibility Past Automated Data Col ection and Analysis Manual Data Col ection and Analysis Intelligent Asset Monitoring Improve Productivity Leverage Your Existing Tools Manage Fewer Software Tools Eliminate Useless Data Improve Productivity
with Remote Diagnostics - InsightCM Analyze and export waveform data for full spectrum
diagnosis by an SME from anywhere with network
access. Connect to Your Enterprise Software
with Open Platform Software - InsightCM Share asset health data with your existing enterprise
software tools like historians, fault databases, and
analytic software packages. Deployed solutions connected to: OSIsoft PI System OPC UA Communication Black & Veatch Asset360 GP Strategies EtaPRO Avantis PRiSM 'and more Manage Fewer Software Tools
with NI's Platform of Measurement Hardware View, Trend, and Analyze:
' Vibration ' Temperature ' Motor-Current Signature Analysis (MCSA) ' Thermography/IR ' Electromagnetic signature analysis (EMSA) ' 'any other sensor technology Reduce Useless Data
with Intelligent Hardware Installed In the Plant Never miss a startup with 24 x 7 data screening in the
field for user-configured trigger conditions like startup,
exceeded limits, and elapsed time. Intelligent data
screening also reduces network bandwidth and the
amount for analysists to review. CompactRIO measurement systems combine sensor measurement, data storage, and processing in rugged mechanical packaging. 1 PUMP/MOTOR SKID 20.7 GB/Day Screening Data at the Edge 1 POWER PLANT 1.6 TB/Day ni.com Case Studies Addressing Reliability Demands and Optimizing Workforce Activities -From IHS Markit Technology Case Study by Alex West Duke Energy networked thousands of rugged CompactRIO measurement systems in the field with InsightCM' to provide
24 x 7 pre-screened data to the maintenance team. Full waveform data is available over the network to subject matter
experts and to other software technology used as part of the Duke Energy maintenance program. Over four years, the
utility has avoided costs of 130% of the capital budget spent by avoiding the higher costs associated with failures. ni.com Refinery of the Future OPERATIONAL ASSETS LG&E and KU Energy LLC featuring advanced IIoT capabilities. The results: better process analytics, increased up-time, uninterrupted productivity, satisfied customers,
and safer workers. CHINA STEEL ' Developed a facility-wide monitoring system using
edge nodes equipped with self-learning algorithms ' Experienced a 75% reduction in unexpected
facility shutdown hours ' Also saved energy, reduced carbon emissions,
and enhanced workplace safety 'China Steel prevented costly equipment failures and downtime by remotely monitoring their facility with
an Industrial IoT system based on the NI platform. The system can quickly process and communicate
large amounts of data to facility management and immediately detect facility abnormalities. Over a
three-year period, the system reduced unplanned downtime from 250 hours to 65 hours, saving the
company NT $350 million (approx. US $11 million).' 'Taken from published case study and English transcription of China Steel, FOMOS AI case study video Increase Uptime With Predictive Maintenance Using CompactRIO, London Underground added an estimated 39,000 operational passenger
hours per year on the Victoria Line by implementing a large-scale distributed system for remote condition
monitoring of 385 deep Tube track circuit assets. ni.com/iiot TRANSPORTATION AND HEAVY EQUIPMENT LONDON UNDERGROUND Predictive maintenance at Large Contract Electronic Manufacturer to reduce unplanned downtime Predicting alarms 24 hours in advance, with a 91% accuracy Monitoring Architecture ASSETS OPERATIONAL TECHNOLOGY (OT) INFORMATION TECHNOLOGY (IT) Edge Monitoring&Diagnostics Example Pump Gearbox Blower BUSINESS ENTERPRISE SYSTEMS MCSA Vibration and Process Thermal Imaging EMSA Wireless Journey to Smart Operations:
NI IIoT Enabled Online Monitoring Technologies Reducing Cost and Complexity of Data Collection Wireless Monitoring Devices for NI InsightCM Wireless Vibration Measurement Device Wireless Vibration Sensor Reducing the Cost and Complexity of Data Collection Online Software for Condition Monitoring NI InsightCM' Features MULTIPLE MEASUREMENT TECHNOLOGIES ' Vibration ' Motor current signature analysis ' Thermography ' Electromagnetic signature analysis INDUSTRY-LEADING DATA ACCESS ' Productive analysis viewers ' Full data export capability ' Thin-client, web browser access CONNECTIVITY WITH ECOSYSTEM ' Support for OSIsoft PI System ' Support for OPC UA servers ' SDK available for custom analysis, communication, and
more NI InsightCM Sensor Capabilities Vibration Thermography EMSA MCSA Any Sensor Open Dev. Kit Configurable Data Collection Behaviors Send data to the server when triggers occur Time Event Periodic triggers to observe historical trends Delta EU triggers capture significant changes in data User Alarm Manually trigger via software Alarm events always send data Vibration Analysis ' Integration & differentiation support ' Additional viewers for envelope analysis and resampled data ' English and Metric units support Vibration Levels Spectral Bands RMS, Crest Factor, Peak-Peak, Derived Peak, True Peak 1x Phase/Magnitude, 2x Phase/Magnitude, Synchronous, Non-Synchronous, Subsynchronous, High Frequency, Residual, Custom Bands MCSA Analysis ' Additional viewers for high resolution spectrum around line frequency and torque
waveform Steady-State Startup Phase, magnitude, line frequency, unbalance, derating factor, efficiency, speed, effective service factor, rotor bar sideband, power, load, and torque Startup current waveform, startup time, startup peak amps Condition Monitoring Technologies Integrate additional non-invasive condition monitoring technologies for more information about asset health. Thermal Imaging Electromagnetic Signature Analysis Non-intrusive temperature measurement of multiple assets simultaneously Non-intrusive high frequency measurement to detect defects in energized assets Full Web-Based Data Visualization Access your data anywhere, anytime with a zero-client install Flexibility to Customize Use the InsightCM SDK to customize NI's default functionality Devices
' Any NI I/O
' Any NI form factor
' Any communication protocol ' Third-party hardware support Server
' Analytics
' Add support for new software packages Complete Accessibility to Data Export data to publicly-documented
TDMS file Write data to PI System'
Communication via OPC UA Other communication and software
packages supported via SDK Third-Party Application Integration Export features from InsightCM to third-party software packages running at an enterprise IT level to help drive business decisions. OSIsoft PI System OPC UA Integrates sensor data, operations, and people for real-time operational intelligence Standard, industrial communication protocol used by many enterprise software packages Integrate InsightCM with Third-Party Applications (SDK) Implement code that enables data within InsightCM to be shared with third-party applications. NI InsightCM Server MQTT HTTPS Scalable.Flexible.Performance

Document Outline

Slide Number 1 Outline A Shift to Intelligent Monitoring Systems Intelligent Asset Monitoring Improve Productivity with Remote Diagnostics - InsightCM Connect to Your Enterprise Software with Open Platform Software - InsightCM Manage Fewer Software Tools with NI's Platform of Measurement Hardware Reduce Useless Data with Intelligent Hardware Installed In the Plant Screening Data at the Edge Case Studies Slide Number 13 Slide Number 16 Slide Number 17 Slide Number 18 Predictive maintenance at Large Contract Electronic Manufacturer to reduce unplanned downtime Monitoring Architecture Edge Monitoring&Diagnostics Example Slide Number 22 Reducing Cost and Complexity of Data Collection Wireless Monitoring Devices for NI InsightCM Reducing the Cost and Complexity of Data Collection Online Software for Condition Monitoring NI InsightCM Sensor Capabilities Configurable Data Collection Behaviors Vibration Analysis MCSA Analysis Condition Monitoring Technologies Full Web-Based Data Visualization Flexibility to Customize Complete Accessibility to Data Third-Party Application Integration Integrate InsightCM with Third-Party Applications (SDK) Scalable.Flexible.Performance


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