verticale

Dalla fabbrica tradizionale alla fabbrica connessa

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• Globalize operations through integration between IT/OT
• Optimized supply chain management
• Reduce mean-time-to-repair (MTTR) and increase overall effectiveness (OEE)
• Reduced costs and improved asset utilization
• Faster new production introductions (NPIs)

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Atti di convegni o presentazioni contenenti case history
SAVE Milano aprile 2017 Industria 4.0 tra presente e futuro: IoT, soluzioni industriali, incentivi

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da Alessia De Giosa
SAVE Milano 2017Segui aziendaSegui




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Estratto del testo
Gli atti dei convegni e pi di 8.000 contenuti su www.verticale.net Milano Ing. Giuseppe Viglialoro - PMP
Cisco Systems Italy ' Global PS Country Tranformatiom
'SAVE' ' Milan, Wednesday April 19th 2017 From Traditional Factory to Connected Factory Digital Manufacturing Watch Video Global Industry Challenges C ha le nge s ' Globalize operations through integration between IT/OT ' Optimized supply chain management ' Reduce mean-time-to-repair (MTTR) and increase overall equipment effectiveness (OEE) ' Reduced costs and improved asset utilization ' Faster new production introductions (NPIs) Fundamental Asset for Digital Transformation Connected Architecture Network Education and Collaboration Tools Device/Sensor Security Analytics StakeHolder TELCO TELCO Partner Partner Customer Driven!! Customer Driven!! Network Academy/Spark Partnership Connected Factory TELCO Off-Line Factory Network Factory Security Factory Wireless Connected Factory Analytics & Big Data Virtualization & Compute Connected Machines Factory Col aboration Location Services Connected Enterprise Supply Chain Col aboration (SXP) Design Col aboration Supply Chain Orchestration Digital Manufacturing Journey + 16% OEE - 35%
Inventory + 23% NPI - 49% Defects - 48% Downtime The Traditional Factory ' The Purdue Model Connected Factory Architecture Enterprise (Levels 4-5) Control er Drive HMI Distrib. I/O SCADA/MES Servers Data Mgmt. Servers Automation Security iDMZ Network Enterprise Applications IE Switches Level 3.5 iDMZ Level 2.5 Fog Advanced Automation Asset Management Applications Cloud Wi-Fi Network Applications Access Points Controllers RFID Tags Exciters Smart Phones Laptops Industrial Location Video Factory (Level 3) Floor (Levels 0-2) Unified Collaboration Collaboration Applications Collaboration Phones Video Enterprise Network Factory Network Wireless Security Fog Network Distributed Applications Advanced Automation Industrial Location Unified Collaboration Connected Architecture Built on Industry Standards ' Start from Purdue Reference Model Enterprise Zone IDMZ Industrial Zone Cell/Area
Zone Enterprise Network Site Business Planning and Logistics Network Site Manufacturing Operations and Control Area Supervisory Control Basic Control Process Industrial Demilitarized Zone' Shared Access Level 5 Level 4 Level 3 Level 2 Level 1 Level 0 Physical or Virtualized Servers
' FactoryTalk Application Servers and Services Platform ' Network & Security Services ' DNS, AD, DHCP, Identity Services (AAA) ' Storage Array Remote Access Server Physical or Virtualized Servers
' Patch Management ' AV Server ' Application Mirror ' Remote Desktop Gateway Server Distribution Switch Stack HMI Cell/Area Zone - Levels 0'2 Redundant Star Topology - Flex Links Resiliency Unified Wireless LAN (Lines, Machines, Skids, Equipment) Cell/Area Zone - Levels 0'2 Linear/Bus/Star Topology Autonomous Wireless LAN (Lines, Machines, Skids, Equipment) Industrial Demilitarized Zone (IDMZ) Enterprise Zone Levels 4-5 Industrial Ethernet Switch Industrial Zone Levels 0'3 (Plant-wide Network) Phone Control er Camera Safety Control er Robot Soft Starter Cell/Area Zone - Levels 0'2 Ring Topology - Resilient Ethernet Protocol (REP) Unified Wireless LAN (Lines, Machines, Skids, Equipment) I/O Plant Firewals
' Active/Standby ' Inter-zone traffic segmentation ' ACLs, IPS and IDS ' VPN Services ' Portal and Remote Desktop Services proxy Safety I/O Servo Drive Instrumentation Level 3 - Site Operations (Control Room) HMI Active AP SSID 5 GHz WGB Safety I/O Control er WGB LWAP SSID 5 GHz WGB LWAP Control er LWAP SSID 2.4 GHz Standby Wireless LAN Controller (WLC) Cell/Area Zone Levels 0'2 Cell/Area Zone Levels 0'2 Drive Distribution Switch Stack Wide Area Network (WAN)
Data Center - Virtualized Servers
' ERP - Business Systems ' Email, Web Services ' Security Services - Active Directory (AD),
Identity Services (AAA) ' Network Services ' DNS, DHCP ' Cal Manager Enterprise Identity Services Identity Services External DMZ/ Firewal Internet Access Switches Access Switches ASA 5500 Core ASA 5500 Main Areas of Factory Operation Factory Energy Management Connected Factory Factory Wireless Factory Security Factory Automation Solution and Outcome Business
Outcome
Factory Automation Factory Wireless Factory Security Factory Energy Key
Capabilities
Factory Automation
Rapid Fault Isolation Flexible manufacturing Converged NW (OT/IT) Resiliency (REP, DLR) App/Data Analytics Collaboration Factory Mobility
Mobile Controls visibility Wireless tooling, I/O Cable Saving Asset Tagging Mobile video Mobile Apps Factory Security
Identity Services Physical Security Machine/controls
security Secure Remote Access Data/App Service
Access Energy Management
Energy visibility,
analytics and saving Production Efficiency Cost Reduction Secure Production Access Energy Efficiency Outcome Increase OEE
(e.g., 75% to 89%) Increase output
95% lower OPEX Risk reduction
New business models Lower costs 10 to 20% Industry 4.0 Infrastructure and Solutions FOUNDATION: Connected Factory Factory Mobility Factory Network Factory Wireless Factory Security Smart Logistic Industry Col aboration Physical Safety and Security Pervasive Computing & Data Virtualization Connected Machine/ Products Analytics, Supply Chain Management Business process analysis, Business Intel igence Plant/Machines/Robots Connected R&D Factory Network Academy 4.0 Factory Automation: Converged IT/OT Converged Plantwide Ethernet Visibility and Resiliency Flexibility Security Scalability Real-time visibility into production data for faster diagnostics Predictive analytics for maintenance and operations increasing uptime, integration to exist solution Rapid fault isolation and troubleshooting Business Outcomes Industrial Router Integration Platform Products (hardware, software) Services Integration Partner Connected Factory Services:
Connectivity Short/Long Range Architecture Assessment Technology Assessment Architecture Planning & Design Integration to Security Scenario Connected Factory Automation Wireless Security Energy Management I/O/HMI , Sensor Predictive System + + Gbps Link for Failover Detection Firewall (Active) Firewall (Standby) FactoryTalk Application Servers Cisco ASA 5500 Cisco Catalyst Switch Network Services Cisco Catalyst 6500/4500 Cisco Cat. 3750 Switch Stack Patch Management Terminal Services
Application Mirror AV Server Cell/Area #1 (Redundant Star Topology) Drive Controller HMI Distributed I/O Controller Drive Drive HMI Distributed I/O HMI Cell/Area #2 (Ring Topology) Cell/Area #3 (Linear Topology) Layer 2 Access Switch Controller Cell/Area Zone Levels 0'2 Layer 2 Access Manufacturing Zone Level 3 Distribution and Core Demilitarized Zone (DMZ) Firewalls Enterprise Network Levels 4'5 Web Apps DNS FTP Internet Network Access Core/Distribution Switches Factory Wireless: Cable Saving/Asset Tracking 95% reduction in connectivity costs for machines that move Wireless Connectivity available for Mobile Worker Col aboration Between Operation and Information Department Business Outcomes Products (software, hardware) Services Partner + + Asset Tracking Wi-Fi tags, applications Mobile Dev Connected Factory Services:
Connectivity Short/Long Range (Wi- Fi / NB-IoT) Integration to Security Scenario Asset Tracking Lead Mobility and Workforce Enablement Integration with Security Scenario Connected Factory Automation Wireless Security Energy Management wireless bridge Wireless Control er Remote Control Mobility Services Platform Connectivity Management Control Transport Access Application Services Security Cisco Unified WLAN Architecture Prime Network Control System (NCS) WLAN Control er (WLC) Lightweight AP AP Bridge External adapter
(wireless bridge)
WGB WGB Workgroup Bridge (WGB) Embedded wireless adapter Mobility and Workforce Enablement ' Workforce mobility improves effectiveness ' Operators can trend/write back from a mobile device when they step away from machine ' Engineering and Maintenance can see and react to system alarming and production data from anywhere, anytime ' Industrial IT provide secure infrastructure and multi-platform support Connected Factory Automation Wireless Security Energy Management Factory Security Segment and Identity Business Outcomes Products (hardware, software) Services Partner + + Reduce inadvertent downtime events Protect intel ectual property Increase safety Support a new business model, such as secure remote access Machine-as-a-service and data and apps-as-a-service Industrial Router Connected Factory Automation Wireless Security Energy Management Network Access Security Services Engine Connected Factory Services:
Connectivity Short/Long Range Architecture Assessment Technology Assessment Architecture Planning & Design Integration to Factory Network Integration with Security Asset (Port Access/ Video Surveillance) Factory Automation: Local Intel igence Edge Processing Fog Agent Lower factory installation costs (reduced
boxes, NICs, wiring) Real-time visibility into production data for
faster diagnostics Predictive analytics for maintenance and
operations increasing uptime Rapid fault isolation and troubleshooting Business Outcomes Products (hardware, software) Cisco Services Partner Connected Factory Services:
Architecture Assessment Connectivity Short/Long Range (Fixed/Mobile) Integration to Security Scenario Connected Factory Automation Wireless Security Energy Management + + Re m o te S it e Cl o u d Modbus sensor IP Components Modbus Adapter MODBUS Ethernet MODBUS SiteControl er Analytics Server Asset Manager Video Manager Sensor Manager WAN Digital Sensors Analog Sensors Dry Contact Sensors SAM Asset Manager Web client 3rd Party NMS / BI tools Trending Reporting Analytics Provisioning Fault/Perf. Cisco IOS VPN, 3G/4G Uplink Security Fully integrated solutions
with sensor- and camera-
event triggers Fog computing with local
policy and data processing
support for remote sites Cloud-based business
intelligence reporting and
trending analytics Router Access IoX Network Access Integration and Connection to Sensor already deployed (ModBus/Ethernet) Best Practice - Success Stories
Fanuc ' Connected Machines: The drive toward Zero Downtime: http://www.cisco.com/c/en/us/about/case-studies-customer-success-stories/fanuc.html Daimler Trucks ' Connected Factory, Factory Wireless http://www.cisco.com/c/en/us/about/case-studies-customer-success-stories/daimler-trucks.html
SubZero ' Collaboration to drive innovation and speed to market http://www.cisco.com/c/en/us/solutions/industries/manufacturing/connected-factory/automation/sub-zero.html Stanley Black and Decker ' Using Location based services to improve productivity and quality http://www.cisco.com/c/en/us/solutions/industries/manufacturing/connected-factory/automation/stanley-black-decker.html
Seeberger- Factory Wireless and Security http://www.cisco.com/c/en/us/about/case-studies-customer-success-stories/seeberger.html Marcegaglia https://youtu.be/VEGhAONzWyo
Inpeco https://youtu.be/NxlkYo8_f3M Technology Education Industrial OT vs Enterprise IT Networks Industrial Network Academy
Unique Reference Model for both OT/IT ' Join the Network Culture Industrial OT vs. Enterprise IT Networks ' Learning on reference architectures ' Built on technology and industry standards ' Recommendations, best practices, design and implementation guidance, documented test results and configuration settings ' Simplified design, quicker deployment, reduced risk in deploying new technology Digital Manufacturing CCNA Cyber Security INDUSTRIAL EDUCATION Let's Start Run POCs in a
showcase manufacturing
facility to prove
the value and technology Provide Financial Advisory
for country acceleration
program (Piano Calenda) POC Design Chal enges & Opportunity Quantification Quantify opportunities and
the Customer Insights
(TCO, OEE, and overal
benefit models) Final Industry Architecture Work to a target architecture
that fil the existing customer
gaps and reach goals Ful package for a Customer- Example Industria 4.0 Thank you.


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