verticale

Analisi Predittive

(in lingua inglese)

The performance analysis and evaluation are the main activities identifying the main gaps with reference to the “Maintenance Best Practices – World class Maintenance targets”.
Through in-depth analysis of: current status of the maintenance's organization, people skills, related maintenance services, tools and best practices, KPIs and budgeting, break-down and failures, continuous improvements process management, overall efficiency results of the productivity and reliability.

Scarica il PDF Scarica il PDF
Aggiungi ai preferiti Aggiungi ai preferiti


Atti di convegni o presentazioni contenenti case history
MCM ottobre 2017 Expanding the View on Asset Management

Pubblicato
da Alessia De Giosa
MCM 2017Segui aziendaSegui




Settori: 


Estratto del testo
Veronafiere 18-19 ottobre 2017 Gli atti dei convegni e pi di 8.000 contenuti su www.verticale.net Cogenerazione Termotecnica Industriale Pompe di Calore 27 ottobre Cogenerazione Termotecnica Industriale Pompe di Calore Alimentare Alimentare Petrolchimico Alimentare 28 ottobre Alimentare Petrolchimico Alimentare Alimentare Petrolchimico Visione e Tracciabilit 28 ottobre Luce Energia Domotica LED Luce Energia Domotica LED Driving your targets World-class Maintenance: Operation excellent Maintenance activities
ARE YOU ABLE TO FOLLOW THE RIGHT PRIORITY' Maintenance strategy for reliability, productivity and efficiency WHEREVER YOU ARE, WE HELP YOU TO FIND THE RIGHT WAY FOR AN OPERATIONAL EXCELLENCE Best practices Warehouse management Warehouse and spare part management Stock out analysis Warehouse assessment Safety Stock Criticality analysis Spare part standardization Warehouse
automation IN ' OUT warehouse World Class
Manufacturing TCO Total Cost of
Ownership Productivity assessment Costs analysis LCC Life Cycle Cost Technical KPIs: (Mean Time Between Failures Mean Time To Repair) Productivity KPIs: Overall Equipment Effectiveness Down Time Lean Manufacturing Productivity and Efficiency Maintenance Engineering and Organization Enterprise Asset management Asset criticality Equipment tree Maintenance assessment Process mapping People evaluation Change management Maintenance re-organization Condition monitoring
& predictive
maintenance Reliability & Availability FMAEA/CA Failure Mode Effect analysis and Criticality analysis RBI Risk Based Inspection PdM Preventive Maintenance Plans RCFA Root Cause
Failure Analysis Work instructions ISO 20121 Sustainability Quality, Safety & Environmental ISO 9001 Quality ISO 14001 Environmental ISO 18001 Safety Risk assessment Safety management Training and Coaching Quality
assessment Cloud - hosting and housing in datacentre GDPR : General data protection regulation Network and server Infrastructure Digitalization process Asset and IT infrastructure audit AT4assessment AT4ticketing AT4safety World-class Maintenance
FRAMEWORK MAP Fault analysis Resources for PM secured O.E.E. Enterprise Asset management Maintenance KPIs Planning & Scheduling Autonomous maintenance L.C.C. PM optimization Spare parts optimization Kaizen Statistical analyses R.C.M. World-class Maintenance A world-class
maintenance
system (WMS)
refers to the best
practices in
maintenance that
are followed and
adopted by
various
organizations to
transform
themselves to be
a 'world-class
manufacturer'. Costs management 5 S Root cause analysis Condition based maintenance Spare parts control Safety management Four principles of world-class maintenance
THE BEST IN CLASS IN MAINTENANCE The maintenance system's success depends on improving skills and involving employees in the
development of new work standards. It includes training in standard maintenance as well as in lean
methodologies to increase a sense of equipment ownership. Focus on a clear increase in maintenance efficiency, reflected in annual cost reductions and
reduced spare-parts inventories. Meeting growing customer demand requires continuous improvement in asset utilization and
equipment effectiveness. Shifting from a reactive to a proactive approach can reduce breakdowns
and extend the lifespan of equipment. In addition to efficiency, priorities should include safety, environmental impact and product quality. Empower employees Minimize costs Increase asset availability Emphasize Safety & Quality World-class Maintenance benchmark Maintenance overtime Maintenance schedule compliance Maintenance direct work Planned maintenance work The percentage of work covered by a work order PM schedule compliance Work order actual hours / work order hours planned Equipment Availability Overall Equipment Effectiveness Equipment Productivity 100% 100% >90% < 5% >75% >90% 90 - 110 % >90% >95% >77% BEST MAINTENANCE PRACTICES World-class Maintenance benchmark Work orders opened at least on machine level Suppliers costs registered on work orders Materials consumption on work orders Employees hours registered on work orders Spare parts managed by warehouse Equipment tree built at least on machine level Safety stock defined on spare parts Condition based maintenance activity / total maintenance activities 5S implemented on workshop and warehouse Root cause analysis on work orders breakdowns >95% >95% 100% >90% 100% 100% >75 % >90% >35% 100% BEST MAINTENANCE PRACTICES World-class Maintenance benchmark
AVAILABILITY INDEX poor MTTR (Mean Time To Repair) hours MTBF (Mean Time To Failures) days average good 0 200 16 10 100 good MTB F / MTTR poor average 0 Performance Assessment
GAP ANALYSIS AND STRATEGY DESIGN The performance analysis and evaluation are the main activities
identifying the main gaps with reference to the 'Maintenance Best Practices ' World class Maintenance targets'. Through in-depth analysis of: current status of the maintenance's
organization, people skills, related maintenance services, tools
and best practices, KPIs and budgeting, break-down and failures,
continuous improvements process management, overall efficiency results of the productivity and reliability. Work orders process, planning and scheduling, tools Costs Control Quality and Safety management Continuous improvement management Process mapping and productivity analysis Supply chain and vendors management Warehouse management and spare- parts optimization Digitalization processes and Kpis management PERFOMANCE ASSESSMENT Maintenance organization and people evaluation Global assessment on maintenance processes
and productivity
production, gap analysis
and benchmark on "best in
class". Performance analysis Classification and mapping of priorities, identification
of achievable
improvements and related
KPIs Improvement set-up Redesigning maintenance processes, defining new
organization, designing
digitization process and
drafting the development
master plan Roadmap design AT4 Smart Services Advanced Technology for Smart Services INDUSTRY 4.0 compliance Advanced ' digital management platform
for the best in class of
maintenance concepts with
highest performance on reliability, productivity and
efficiency. Technology... solutions based on deep learning, machine learning and
artificial intelligence fully integrated in the Industrial
digitalization process to predict and prevent failures. Smart ' productive solutions developed with user-friendly
web and mobile applications
integrated on industry processes. Services ' with high performances for
the entire Asset Management
value chain and the production process. 4 EFFICIENCY PRODUCTIVITY RELIABILITY WE EXPAND YOUR SKILLS Drive your power with an integrated smart platform AT4ASSESSMENT Performance assessment. Complete GAP analysis
according to WCM and Lean Manufacturing AT4SUPPLIES
Supplier qualification, evaluation
and invoices management system
connected to ' ERP/EAM systems AT4SAFETY Safety management. All safety parameters are under control AT4TICKETING Ticketing management system
as digital call center support AT4RELIABILITY Predictive supervisor systems connected to ' main equipment for all
physics parameters AT4MANAGEMENT Enterprise Asset Management system
connected to ' ERP systems AT4ENGINEERING Maintenance engineering design
system. Design and plan all preventive and predictive activities AT4PRODUCTIVITY Productivity measurement system
(OEE, DT, production lost'.) connected to ' machines, lines
and processes Driving your targets
KEEP CONTROL IN YOUR HAND AT4driver is the heart and mind of the platform. Through an interactive smart dashboard you can manage and monitor in
real time the complete maintenance process and the productivity targets. Linked to the management systems and industrial processes systems, AT4driver allows you: ' to have the complete real-time results, on-time forecast and history on Costs, Productivity, Reliability, Warehouse, Works, Efficiency, Continuous improvement, Quality and Safety ' to setup KPIs and targets ' to manage set-points and score of alarms ' to manage 'actions on condition' and generate automatically
proposals in relationship to performance gaps thanks to the concepts
based on deep learning, machine learning and artificial intelligence. Everything under control, like driving your car. World-class Maintenance FRAMEWORK MAP Costs management Fault analysis Resources for PM secured O.E.E. Enterprise Asset management Maintenance KPIs Planning & Scheduling 5 S Rout cause analysis Condition based maintenance Spare parts control Autonomous maintenance L.C.C. PM optimization Spare parts optimization Kaizen Statistical analyses R.C.M. World-class Maintenance A world-class
maintenance
system (WMS)
refers to the best
practices in
maintenance that
are followed and
adopted by
various
organizations to
transform
themselves to be
a 'world-class
manufacturer'. Safety management Network concept
ALL DATA INTEGRATED IN ONE SAFE WAY SMART FACTORY SMART GRID ERP SYSTEMS Through an Interorganizational Middleware System
(Microsoft BizTalk Server) all data are managed with
highest standard of security and reliability.
One common DB for all data and needs. INTERNET OF SERVICES Main benefits
THE REAL ADDED VALUE Cost savings ' Better budget's management
' Better expenses' management
' Optimization of productivity
' Optimization of "make or buy" decision process ' Reduction of energy consumptions ' Lost time reduction ' Alarm management and tracking on expenditures
related to cost center,
production line, equipment
and types of maintenance. Safety and quality ' Online global safety results: global index, incident, safety
preventive actions ' Quality and legal traceability: legal requirements, product
requirements, on time delivery ' Reduction of safety risk and incidents ' Alarm management and tracking on legal and quality
requirements. Productivity
under control, complete
traceability of historical events Continuous improvem. ' Failures reductions / productive growth ' Effective maintenance policies definition ' Continuous cost reduction for lack of quality (zero-defects strategy) ' Continuous cost reduction for non compliance ' Alarm management and tracking on performances and targets.
Deep learning, machine learning
developed to predict and prevent
failures. Warehouse ' Online inventory value
' Online Inventory Rotation Index (total warehouse and
spares) ' Stock-out management
' Multi warehouse management
' Crtical spare management ' Alarm management and tracking on safety stock,
inventory value and material
expenditures. Warehouse
strategy and efficiency
completely under control AT4S2 is a scalable and configurable digital platform to
facilitate the best practices of maintenance (WCM
certification) and the management of different Service
models: DRAWING THE ROADMAP Services roadmap 2. TMS - Executive Temporary Management Services 3. PBS - Long term Performance Based Services 1. SAS - Industrial Specialist Advisory Services


In evidenza

2G Italia
Cogenerazione e trigenerazione dal leader tecnologico mondiale
ExxonMobil
Grassi Mobil™ - Formulati per fornire elevate prestazioni anche in condizioni operative estreme
SD Project
SPAC : Il Software per la progettazione Elettrica
© Eiom - All rights Reserved     P.IVA 00850640186